3D Print Yourself A Split Flap Display

February 20, 2025 by Lewin Day 8 Comments

Split flap displays! They’re mechanical, clickety-clackity, and largely commercially irrelevant in our screen-obsessed age. That doesn’t mean you can’t have a ball making one of your own, though! [Morgan Manly] did just that, with tidy results.

An ESP32 C3 SuperMini serves as the boss of the operation, running the whole display. The display is designed to be modular, so you can daisy chain multiple characters together to spell longer words. Each module has 37 characters, so it can display the alphabet, numerals 0 to 9, and a blank. Each module contains a 28BYJ-48 stepper motor for controlling the flaps, and a ULN2003 driver board to run it and a PCF8575 IO expander to handle communciation. An A3144 hall effect sensor is also used for positional feedback to ensure the display always shows the right character. The flap mechanism itself is relatively straightforward—a drum with all 37 flaps is until the correct character is reached, with the blank flaps hosting a magnet to trigger the aforementioned hall effect sensor. The flaps themselves are 3D-printed, with filament changes used to color the characters against the background.

If you’ve ever dreamed of building a flap-display clock or ticker, you needn’t dream of finding the perfect vintage example. You can just build your own! The added bonus is that you can make it as big or as small as you like. We’ve seen some interesting variations on the split flap concept recently, too. If you’re cooking up your own kooky electromechanical displays, don’t hesitate to let us know!

Split-Flap Clock Makes A Nice Side Quest In Larger Project

February 7, 2025 by Dan Maloney 2 Comments

Sometimes projects spawn related projects that take on a life of their own. That’s OK, especially when the main project is large and complex, In that case, side-quest projects provide a deliverable that can help keep the momentum of the whole project going. The mojo must flow, after all.

That seems to be what’s going on with this beautiful split-flap clock build by [Erich Styger]. It’s part of a much larger effort which will eventually see 64 separate split-flap units chained together. This project has been going on for a while; we first featured it back in 2022 when it was more of a prototype. Each unit is scratch-built, using laser-cut fiberboard for parts like the spool and frame, thin PVC stock for the flip cards, and CNC-cut vinyl for the letters and numbers. Each unit is powered by its own stepper motor.

To turn four of these displays into a clock, [Erich] milled up a very nice enclosure from beech. From the outside it’s very clean and simple, almost like something from Ikea, but the inside face of the enclosure is quite complex. [Erich] had to mill a lot of nooks and crannies into the wood to provide mounting space and clearance for the split-flap mechanism, plus a thinned-down area at the top of each window to serve as a stop for the flaps. The four displays are controlled by a single controller board, which houses an NXP K22FN512 microcontroller along with four stepper drivers and interfaces for the Hall-effect sensors needed to home each display. There’s also an RS-485 interface that lets the controllers daisy-chain together, which is how the big 64-character display will be controlled.

We’re looking forward to that, but in the meantime, enjoy the soft but pleasant flappy goodness of the clock in the brief video below.

Continue reading “Split-Flap Clock Makes A Nice Side Quest In Larger Project” →

Split-Flap Clock Flutters Its Way To Displaying Time Without Numbers

November 5, 2024 by Donald Papp 18 Comments

Here’s a design for a split-flap clock that doesn’t do it the usual way. Instead of the flaps showing numbers , Klapklok has a bit more in common with flip-dot displays.

It’s an art piece that uses custom-made split-flaps which flutter away to update the display as time passes. An array of vertically-mounted flaps creates a sort of low-res display, emulating an analog clock. These are no ordinary actuators, either. The visual contrast and cleanliness of the mechanism is fantastic, and the sound they make is less of a chatter and more of a whisper.

The sound the flaps create and the sight of the high-contrast flaps in motion are intended to be a relaxing and calming way to connect with the concept of time passing. There’s some interactivity built in as well, as the Klapklok also allows one to simply draw on it wirelessly with via a mobile phone.

Klapklok has a total of 69 elements which are all handmade. We imagine there was really no other way to get exactly what the designer had in mind; something many of us can relate to.

Split-flap mechanisms are wonderful for a number of reasons, and if you’re considering making your own be sure to check out this easy and modular DIY reference design before you go about re-inventing the wheel. On the other hand, if you do wish to get clever about actuators maybe check out this flexible PCB that is also its own actuator.

Continue reading “Split-Flap Clock Flutters Its Way To Displaying Time Without Numbers” →

Classic 1960s Flip Clock Gets NTP Makeover

March 26, 2023 by Robin Kearey 14 Comments

Many of the clocks we feature here on Hackaday are entirely built from scratch, or perhaps reuse an unusual display type. But sometimes, an old clock is just perfect as it is, and only needs a bit of an upgrade to help it fit into the modern world. One such example is the lovely 1960s Copal flip clock (in German, Google Translate link) that [Wolfgang Jung] has been working with — he managed to bring it squarely into the 21st century without changing its appearance one bit.

Like most flip clocks from the 60s and 70s, the Copal clock uses a small synchronous AC motor to advance the digits. Because this motor runs in step with the mains frequency, it also acts as the clock’s timing reference. However the original motor had died, and a direct replacement was impossible to find. So [Wolfgang] decided to replace it with a modern stepper motor. He designed a small PCB that fit the original housing, on which he placed a Trinamic TMC2225 stepper motor driver, a Wemos D1 Mini and a small 5 V power supply.