A 3D printer frame made of red plastic is shown on the left-hand side of the image. On the right-hand side, there is a large motor with a plastic frame attached to the frame. Next to the 3D printer, a blue plastic mesh is being fed through a red plastic frame.

The Most Printable 3D Printer Yet

Despite the best efforts of the RepRap community over the last twenty years, self-replicating 3D printers have remained a stubbornly elusive goal, largely due to the difficulty of printing electronics. [Brian Minnick]’s fully-printed 3D printer could eventually change that, and he’s already solved an impressive number of technical challenges in the process.

[Brian]’s first step was to make a 3D-printable motor. Instead of the more conventional stepper motors, he designed a fully 3D-printed 3-pole brushed motor. The motor coils are made from solder paste, which the printer applies using a custom syringe-based extruder. The paste is then sintered at a moderate temperature, resulting in traces with a resistivity as low as 0.001 Ω mm, low enough to make effective magnetic coils.

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Infinite Z-Axis Printer Aims To Print Itself Someday

“The lathe is the only machine tool that can make copies of itself,” or so the saying goes. The reality is more like, “A skilled machinist can use a lathe to make many of the parts needed to assemble another lathe,” which is still saying quite a lot by is pretty far off the implication that lathes are self-replicating machines. But what about a 3D printer? Could a printer print a copy of itself?

Not really, but the Infini-Z 3D printer certainly has some interesting features that us further down the road to self-replication. As the name implies, [SunShine]’s new printer is an infinite Z-axis design that essentially extrudes its own legs, progressively jacking its X- and Y-axis gantry upward. Each leg is a quarter of an internally threaded tube that engages with pinion gears to raise and lower the gantry. When it comes time to grow the legs, the print head moves into each corner of the gantry and extrudes a new section onto the top of each existing leg. The threaded leg is ready to use in minutes to raise the gantry to the next print level.

The ultimate goal of this design is to create a printer that can increase its print volume enough to print a copy of itself. At this moment it obviously can’t print a practical printer — metal parts like bearings and shafts are still needed, not to mention things like stepper motors and electronics. But [SunShine] seems to think he’ll be able to solve those problems now that the basic print volume problem has been addressed. Indeed, we’ve seen complex print-in-place designs, assembly-free compliant mechanisms, and even 3D-printed metal parts from [SunShine] before, so he seems well-positioned to move this project forward. We’re eager to see where this goes. Continue reading “Infinite Z-Axis Printer Aims To Print Itself Someday”

East Coast RepRap Festival Comes Alive In Second Year

By pretty much any metric you care to use, the inaugural East Coast RepRap Festival (ERRF) in 2018 was an incredible success. There was plenty to see, the venue was accommodating, and the ticket prices were exceptionally reasonable. But being a first-time event, there was an understandable amount of trepidation from both exhibitors and the attendees. Convincing people to travel hundreds of miles to an event with no track record can be a difficult thing, and if there was a phrase that would best describe the feel of that first ERRF, it would probably have been “cautious optimism”.