pinecil

6 Articles

Game Boy PCB Assembled With Low-Cost Tools

April 22, 2025 by 13 Comments

As computers have gotten smaller and less expensive over the years, so have their components. While many of us got our start in the age of through-hole PCBs, this size reduction has led to more and more projects that need the use of surface-mount components and their unique set of tools. These tools tend to be more elaborate than what would be needed for through-hole construction but [Tobi] has a new project that goes into some details about how to build surface-mount projects without breaking the bank.

The project here is interesting in its own right, too: a display module upgrade for the classic Game Boy based on an RP2350B microprocessor. To get all of the components onto a PCB that actually fits into the original case, though, surface-mount is required. For that [Tobi] is using a small USB-powered hotplate to reflow the solder, a Pinecil, and a healthy amount of flux. The hotplate is good enough for a small PCB like this, and any solder bridges can be quickly cleaned up with some extra flux and a quick pass with a soldering iron.

The build goes into a lot of detail about how a process like this works, so if you’ve been hesitant to start working with surface mount components this might be a good introduction. Not only that, but we also appreciate the restoration of the retro video game handheld complete with some new features that doesn’t disturb the original look of the console. One of the other benefits of using the RP2350 for this build is that it’s a lot simpler than using an FPGA, but there are perks to taking the more complicated route as well.

Continue reading “Game Boy PCB Assembled With Low-Cost Tools” →

Open-Source Firmware For Soldering Irons

August 2, 2023 by 23 Comments

For most of us, the first soldering iron we pick up to start working on electronics has essentially no features at all. Being little more than resistive heaters plugged straight into the wall with perhaps a changeable tip, there’s not really even a need for a power switch. But doing anything more specialized than through-hole PCB construction often requires a soldering iron with a little more finesse, though. Plenty of “smart” soldering irons are available for specialized soldering needs now, and some are supported by the open-source IronOS as well.

The project, formerly known as TS100, is a versatile soldering iron control firmware that started as an alternative firmware for only the TS100 soldering iron. It has since expanded to have compatibility with several other soldering irons and hosts a rich set of features, including temperature control, motion activation, and the ability to temporarily increase the temperature when using the iron. The firmware is also capable of working with irons that use batteries as well as irons that use USB power delivery.

For anyone with a modern smart soldering iron, like the Pinecil or various Miniware iron offerings, this firmware is a great way of being able to gain fine control over the behavior of one’s own soldering iron, potentially above and beyond what the OEM firmware can do. If you’re still using nothing more than a 30W soldering iron that just has a wall plug, take a look at a review we did for the TS100 iron a few years ago to see what you’re missing out on.

Photo via Wikimedia Commons

All About USB-C: Pinecil Soldering Iron

January 31, 2023 by 79 Comments

As many people have pointed out, what matters with USB-C isn’t just the standard, it’s the implementations. After all, it’s the implementations that we actually have to deal with, and it’s where most of the problems with USB-C arise. There is some fault to the standard, like lack of cable markings from the get-go, but at this point, I’m convinced that the USB-C standard is a lot better than some people think.

I’d like to walk you through a few USB-C implementations in real, open-source, adjacent, and just interesting products. They’re all imperfect in some way – it can’t be otherwise, as they have to deal with the messy real world, where perfection is a rarity.

Today, let’s check out the Pinecil. A soldering iron by Pine64, released a few years ago, keeping the price low and quality high. It sports both a barrel jack and a USB-C port for its power input – a welcome departure from the Miniware iron strategy, where neither the barrel-jack-only TS100 nor the low-power proprietary-tip TS80 irons quite did it. And, given its design around TS100 T12-style tips, it’s no wonder Pinecil took a well-deserved spot in hobbyist world.

Can’t Just Pull The Trigger

Now, you might be thinking that Pinecil ought to be a simple device. The usual way to get high power out of a USB-C port is a Power Delivery (PD) trigger IC, and you could merely use that. However, if you’ve read the USB-C power article, you might remember the 45 W vs 60 W charger scenario, where such an arrangement would fail immediately. Overall, the configurability of trigger ICs is quite low, and when encountering a PD compatibility problem with some PSU, you can’t do anything about it except replace the IC with a slightly-different-logic IC- if a replacement even exists, and it usually does not. This is costly and limiting for a real-world use product. Continue reading “All About USB-C: Pinecil Soldering Iron” →