Flashlight Repair Brings Entire Workshop To Bear

The modern hacker and maker has an incredible array of tools at their disposal — even a modestly appointed workbench these days would have seemed like science-fiction a couple decades ago. Desktop 3D printers, laser cutters, CNC mills, lathes, the list goes on and on. But what good is all that fancy gear if you don’t put it to work once and awhile?

If we had to guess, we’d say dust never gets a chance to accumulate on any of the tools in [Ed Nisley]’s workshop. According to his blog, the prolific hacker is either building or repairing something on a nearly daily basis. All of his posts are worth reading, but the multifaceted rebuilding of a Anker LC-40 flashlight from a couple months back recently caught our eye.

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Pried open clamp meter on blue desk

Frnisi DMC-100: A Clamp Meter Worth Cracking Open

Not all clamp meters are the same, and this video shows just that. In a recent teardown by [Kerry Wong], the new Fnirsi DMC-100 proves that affordable doesn’t mean boring. This 10,000-count clamp meter strays from the classic rotary dial in favour of a fully button-based interface – a choice that’s got sparks flying in the comments. And yes, it even auto-resumes its last function after reboot, like it knows you’re busy frying other fish.

What sets this meter apart isn’t just its snappy interface or surprisingly nice gold-tipped probes. It’s the layered UX – a hackable interface where short- and long-presses unlock hidden menus, memory functions, and even a graphing mode. A proper “hold-my-beer” moment comes when you discover it can split-display voltage and current and calculate real-time power (albeit with a minor asterisk: apparent power only, no power factor). Despite a few quirks, like accidentally triggering the flashlight when squeezing the jaw, it holds up well in accuracy tests. Even at higher currents where budget meters usually wobble.

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Magnesium And Copper Makes An Emergency Flashlight

Many of us store a flashlight around the house for use in emergency situations. Usually, regular alkaline batteries are fine for this task, as they’ll last a good few years, and you remember to swap them out from time to time. Alternatively, you can make one that lasts virtually indefinitely in storage, and uses some simple chemistry, as [JGJMatt] demonstrates.

The flashlight uses 3D printing to create a custom battery using magnesium and copper as the anode and cathode respectively. Copper tape is wound around a rectangular part to create several cathode plates, while magnesium ribbon is affixed to create the anodes. Cotton wool is then stuffed into the 3D-printed battery housing to serve as a storage medium for the electrolyte—in this case, plain tap water.

The custom battery is paired with a simple LED flashlight circuit in its own 3D-printed housing. The idea is that when a blackout strikes, you can assemble the LED flashlight with your custom battery, and then soak it in water. This will activate the battery, producing around 4.5 V and 20 mA to light the LED.

It’s by no means going to be a bright flashlight, and realistically, it’s probably less reliable than just keeping a a regular battery-powered example around. Particularly given the possibility of your homebrew battery corroding over the years unless it’s kept meticulously dry. But that’s not to say that water-activated batteries don’t have their applications, and anyway it’s a fun project that shows how simple batteries really are at their basic level. Consider it as a useful teaching project if you have children interested in science and electricity!